Jayendran Ravindran

I'm currently interning in the cell manufacturing team at Tesla Giga Texas, developing and validating novel, efficient processes. I'm a graduate student at Purdue University, majoring in Industrial Engineering.


I bring with me two years of work experience as an Industrial Engineer at Jk Tyres. I graduated from the National Institute of Technology, Tiruchirappalli in 2022 with a major in Production Engineering and minor in Management Studies.

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Work Experience

My core competencies lie in operational excellence, cross-functional collaboration, and data-driven decision making.

Tesla Logo
Process Development Engineer, Cell manufacturing
Tesla Giga Factory, Austin, TX
May 2025 - December 2025

  • Project: Film characterization of Indo Anode production.
    Impact: Collated thickness, loading, gloss measurement from 50+ samples;
    Refined offline measurement processes using MSA and Gage R&R analysis.
  • JMP Gage R&R Measurement Systems Analysis Design of Experiments
JK Tyre Logo
Industrial Engineer
JK Tyre & Industries Ltd., Chennai, India
August 2023 - June 2024
🏆Awarded Best Graduate Engineer Award out of 30+ campus recruits.

  • Project: Installation of battery charging station in warehouse.
    Impact: 60% in forklift downtime; 180K in annual dispatch value.
  • Layout Design AutoCAD Material Flow Analysis Spaghetti Diagram Cross-functional Collaboration

  • Project: Debottlenecking of truck tire assembly line.
    Impact: 45% in bottleneck machine capacity; Saved $12K in CapEx & $13K in OpEx.
  • Value Stream Mapping Root Cause Analysis PDCA Kaizen Jigs & Fixtures

  • Project: Optimization of daily labor utilization.
    Impact: 14% in LHPU; Saved $700K in annual labor cost.
  • Time & Motion Studies Line Balancing Cycle Time Analysis Headcount Optimization

JK Tyre Logo
Manufacturing Engineer
JK Tyre & Industries Ltd., Chennai, India
August 2022 - August 2023

  • Project: Production ramp-up of radial tire production.
    Impact: 2.3% in tire building capacity; Ramped up by 400 units/day.
  • Capacity Planning Time & Motion Studies SMED

  • Project: Automated KPI Dashboard (OEE, LHPU, Scrap Rate).
    Impact: 50% in manual processing time.
  • Power BI Excel VBA Data Visualization

  • Project: Safety Improvement Circle Leader (5 associates & trainees)
    Impact: Installed safety features in forklifts; Eliminated minor incidents.
  • Team Leadership Safety Management Project Management

Project Experience

ML Project Image
Predictive ML model for rental bike demand of Seoul city
August 2024 - December 2024

Impact: 50% in Root Mean Square Error (RMSE)

Machine Learning Regression Random Forest GAM Decision Tree Python Pandas Matplotlib NumPy SciKit-Learn
Wheelchair Project Image Siemens Logo
Convertible wheelchair with assist-free transfer support
(Bachelor's thesis)
January 2022 - May 2022

Presentation / Report

🏆 Secured Siemens Innovation Grant worth $1500 for TRL-3 prototype deployment
from Siemens Centre of Excellence (CoE) in Manufacturing, NIT-T and Centre for Entrepreneurship Development and Incubation (CEDI), NIT-T.

Guide: Dr.-Ing Muthukannan Duraiselvam, Department of Production Engineering, NIT-T.

Impact: Eliminated the need for external assistance.

3D CAD (SolidWorks) Siemens NX FEA (ANSYS Workbench)
Project Image Project Image 2
Numerical Modeling and Simulation of Friction Stir Processing of AA1100 (Summer Internship)
January 2022 - May 2022

Report

Guide: Prof.Surjya Kanta Pal, Department of Mechanical Engineering, IIT Kharagpur.

Impact: Achieved 97.7% accuracy in predicting the corrosion resistance of AA1100 during Friction Stir Processing (FSP).

COMSOL Multiphysics Welding Processes Thermodynamics

ReBAM Project Image
Retractable Berth Accessibility Mechanism (Design Club Project)
August 2019 - December 2019

Impact: Reduced material consumption by 22%; lowered stress levels to 13%.

SolidWorks ANSYS Workbench Fabrication Ergonomics Design Optimization Stress Analysis

Publications

My research was focused on design, manufacturing, mechatronics, ergonomics and product development.

Walking Cane Project Image ICoRD Conference Logo
Design and Development of Ergonomic and Customizable Walking Cane
Paper / Poster

Published on January 2023

Borewell Rescue Device Image ICRoM Conference Logo
Conceptual model for improving maneuverability in borewell rescue devices
Paper / Poster
Adithya Kameswara Rao, Harikrishna K, Jayendran R, Meenatchi L S, Sudarsana Jayandan J, Niranjan Kumar P
9th RSI International Conference on Robotics and Mechatronics (ICRoM), 2021

Published on November 2021

Water Conservation Faucet Image IPDIMS Conference Logo
Novel Water-Conserving Faucet Attachment
Paper
Adithya Kameswara Rao, Harikrishna K, Jayendran R, Sudarsana Jayandan J, Niranjan Kumar P, Saimothish R
Applications of Computational Methods in Manufacturing and Product Design: Select Proceedings of IPDIMS 2020

Presented on December 2020; Published on May 2022

Mini projects

RFID Project Image
RFID Implementation for Medical Inventory Tracking
January 2025 - April 2025

Takeaways: Anticipate uncertainties (layoffs, increased costs) and prepare countermeasures in advance.

Project Management Gantt Chart MS Project Figma Critical Path Method Budgeting Resource Allocation
WEF Dashboard Image
WEF Travel & Tourism Development Index 2024 Dashboard
Tableau

Takeaways: Ensure the data's reliability through data cleaning, scaling, and validation.

Tableau Data Visualization Data Cleaning Data Analysis Dashboard Design Excel VBA Data Validation KPI Tracking
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Value Stream Mapping of Cam Shaft Manufacturing using VISIO
Visio / Presentation

Reference Paper: S. Vinodh K.R. Arvind M. Somanaathan, (2010),"Application of value stream mapping in an Indian camshaft manufacturing organisation", Journal of Manufacturing Technology Management, Vol. 21 Iss 7 pp. 888 - 900

Takeaways: Foster cross-functional alignment and shared understanding through VSM.
Skills: Value Stream Mapping (VSM), Lean manufacturing, 5S, Visio.

Value Stream Mapping Lean Manufacturing 5S Visio

Shastra Competition Image Caterpillar Logo
Small scale LFG collection system
🏆Secured 2nd position in Caterpillar IDP Challenge, IIT Madras.

Takeaways: Analyse and validate the feasibility of a solution before proposal/implementation.

Autodesk Fusion 360 ANSYS Fluent CFD Analysis Business Case Development Feasibility Analysis Project Planning

Leadership & Volunteering

NITTSAC Logo
Chair of Communications, NITTSAC
July 2021 - June 2022

Impact: Spearheaded 5+ student-alumni engagement events (with 100+ footfalls) focusing on different industries.

Event Management Content Management Networking Leadership Team Coordination
Toastmasters Logo
Assistant Area Director, Toastmasters NIT-T
July 2021 - June 2022
🏆Outstanding Toastmasters, District F (March 2022)
🏆Triple Crown Award (June 2022)
🏆Certificate of Proficiency - Dynamic Leadership Pathways (June 2022)

Impact: Organized workshops, demo meets and induction, successfully onboarding 10 members.

Leadership Public Speaking Event Organization Member Development Communication

Volunteering

Grant Review Event Management Contest Organization Content Creation Leadership Training Mentoring Technical Training Project Management Public Speaking Team Coordination

Relevant coursework & certifications

Industrial Engineering

Work design and facility planning (Undergraduate)
Lean manufacturing (Undergraduate)
Analysis of production systems and IE (Undergraduate)
Job design (Graduate)
Economic decisions in engineering (Graduate)
Risk analysis methods and applications (Graduate)
The hidden value - Lean in manufacturing and services (Coursera)

Manufacturing & design

Manufacturing systems simulation (Undergraduate)
Computer-integrated manufacturing (Undergraduate)
Production drawing & cost estimation (GD&T) (Undergraduate)
Mechatronics & industrial automation (Undergraduate)
Certified SolidWorks Associate (CSWA) (Dassault Systemes)
Design of machine elements (Undergraduate)
Kinematics & dynamics of machines (Undergraduate)

Supply Chain & Quality

Supply chain management (Undergraduate)
Probability & Statistics (Undergraduate)
Quality, reliability & safety engineering (Undergraduate)
Quality control (GD&T) (Graduate)
Design of Experiments (SAS)
Six Sigma Principles (Coursera)

Data Analytics

Machine learning & applications (Graduate)
Introduction to Programming with MATLAB (Coursera)
Google data analytics certification (Grow with Google)
Entry-level Programming in Python (Purdue EBEC)

Management

Production & operations management (Undergraduate)
Financial management (Undergraduate)
Marketing management (Undergraduate)
Project management (Graduate)
Google project management certificate (Grow with Google)

Blogs and Podcasts

Hobbies and Interests

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Public Speaking (Toastmasters International)
YouTube
Clip Show - Milestone speeches
Note-taking Ninjas
No Sleep till Manali